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Record Mode:
The
EDM-700 Data recording model automatically records as
many as 36 engine temperatures and 4 pressures, recording
one set of readings every second, hour or however you
program its preferences. All engine data is "time stamped"
with total engine starts, Hobbs time, day, month, year
and time of day, and are permanently stored within the
CPU module.
Instead of carrying your home computer to your airplane
to retrieve data, a credit card size memory device (Data
card) is inserted into a slot in the CPU module and
instantly, 100 hours of flight data are copied. The
original data stored in the CPU is not destroyed during
this process. Once the data report is printed out, you
have a printed log to dispute any engine warranties
that could arise. This data card format allows for time,
day, month, year and time tracking plane usage, by giving
each pilot a data card and using it to retrieve data
and get an instant printout of the flight parameters.
JPI probably has more engine data, on different aircraft
engines than the major manufacturers have themselves.
Our experienced technicians know what to look for when
reviewing engine data. As a service to our customers,
JPI can copy your engine data onto floppy disk, in a
spreadsheet format for viewing on a PC compatible computer.
Also available from JPI, a unique diagnostic software
package for diagnosing your own engine data if that
is what you prefer. World renowned pilot and aircraft
designer, Dick Rutan chose the EDM for his Pond Racer
Project, after having researched many EGT manufacturing
companies. When referring to this engineering feet of
a project, Dick said "We could not have done it without
the EDM." One of Alaska's largest air cargo companies
has logged over 800 recorded hours on their fleet of
DC-6's.
Snapshot
Mode:
Press
the snapshot button to instantly record all diagnostic
data when you suspect an engine abnormality. Imagine
being able to show your maintenance department the proof
of an intermittent problem occurring in flight. Now,
that's high tech!
Alarm
Mode:
Exceedence
conditions are always recorded. The EDM-700 is shipped
with conservative generic preprogrammed factory alarm
limits. The alarm limits can be fine tuned by the owner,
but any changes in limits are instantly recorded to
show the new limits on the next print out. Limits can
not be changed without the owner knowing. All probes
are also checked 3 times per second for actual alarm
conditions. False alarms are minimized by the self diagnostic
routine in the EDM system. The probes (sensors), are
compared to real engine conditions and are removed from
the display if they fall out of the real alarm boundary.
Should any limit be exceeded, (EGT, CHT, CHT COOL RATE,
SPAN, RPM, Hi/lo Oil Temp/Pressure, Hi/Lo VOLTS and
TIT) a recording of all engine parameters is taken.
The duration and maximum value of each exceedence, along
with the exact time and date are recorded.
Alarm conditions have display priority, and all of the
EDM instruments display the type of alarm and its value.
Twin engine aircraft require two displays and two computers,
but JPI now has a single 3 1/8" unit available for twin
engines, that displays both engines on one display simultaneously.
Benefits
of Recording:
The
bottom line on data recording is that it is a very powerful
tool. The EDM-700 makes long term trend monitoring easy
and easily verifiable on paper. The real benefits are
longer engine life and reduced engine maintenance costs.
A complete diary of an aircraft's flight profile is
now available for analysis by yourself or JPI. This
permanent and unalterable record will highlight individual
performance variations and allow for corrections before
damage occurs. How many time has the going got rough
and later, you wondered what affect it had on the engine?
Engine warranty claims and resellers will look for the
EDM-700's total recorded hours.
Peak EGT
One
of the most important-yet misunderstood-controls on
your aircraft is the mixture control. The most effective
way to achieve optimal fuel/air mixture is by measuring
the temperature of the product of combustion, exhaust
gas. As you lean the mixture, the Exhaust Gas Temperature
(EGT) rises as the excess fuel is decreased and the
combustion is more complete. By measuring the EGT of
all cylinders simultaneously, you can determine the
first cylinder to peak. Manually by trying to watch
all EGT's at the same time is very difficult. The EDM-700
gives you help in three ways: (1) "LeanFind"
identifies the first cylinder to peak, (2) "PeakFind"
captures the peak value, eliminating over shoot and
(3) JPI's fast-response probes are the keys for the
LeanFind mode to function properly. The diagram above
shows that as the mixture is leaned from full rich position,
the EGT increases as the excess fuel decreases. Leaning
must stop on the first cylinder to peak, and not the
hottest. If you lean to the hottest, some cylinders
will be too lean of peak, and could cause detonation
Probe Response
Fast probe response is very important for the LeanFind
mode to function properly. Probe response is the time
it takes for the probe to react to an engine temperature
changes. Response time is primarily affected by (1)
Probe mass--low mass for fast response, (2) type of
Thermocouple junction--grounded is faster, and (3) Sheath
material--copper is fast, stainless steel is slow (like
JPI's CHT copper tip probes). JPI probes are fabricated
out of a space age material, Hastaloy-X, that can withstand
the harsh sulfur atmosphere of high exhaust gas. JPI
probes are grounded to eliminate a layer of insulation
that would slow the probe response time. At JPI we have
found that while leaning an engine, the EGT can change
at a rate of over 15 degrees F per second. With slow
response probes, you will not be able to find peak EGT.
If the EGT increases faster than a slow probe can respond,
peak overshoot will occur, giving a false or flat peak
indication with engine sputter.
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Thermocouple
Probes JPI temperature probes are type K thermocouples.
Thermocouples are the simplest and most reliable remote
temperature measurement transducers available. The principle
of operation is based on a property of metals that a
bimetallic metal wire with a different temperature at
each end will develop a small voltage along the length
of the wire proportional to the difference in temperature.
The EDM-700 measures this voltage, corrects it for non-linearity
(linearized) of the thermocouple material and display
the temperature. A reference junction corrects for the
ambient temperature at the instrument.
Fuel Flow Option
After extensive testing of many fuel flow measurement
products, JPI engineering concluded that all the systems
presently on the market were not capable of supporting
the EGT leaning process due to their slow response times.
JPI has developed a fast response system that permits
you to simultaneously view peak EGT and minimum fuel
flow. As the pilot leans the engine he will see simultaneously
fuel flow and peak EGT. Enrichen the engine 20 degrees
and note the fuel flow in Gal/Hr. Their will be an optimum
EGT enrichment vs. fuel flow for your engine, giving
maximum range and power. The EDM-700 Data Port will
include fuel flow data in the data stream. A throttle
change with GPS will display fuel required to next GPs
fix. Don't be worried about having too much data to
deal with, because the EDM can be set to monitor EGT
or Fuel Flow only or both simultaneously with the flip
of a switch. The bar graph is always displaying EGT/CHT
and if the EDM is set to read Fuel flow only a temperature
alarm will be displayed immediately. This is not a fuel
pressure gage, but a true fuel flow turbine transducer
mounted in the fuel line. The fuel flow option takes
no additional panel space and is STC'd for most aircraft.
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